Abstract
The microstructure, magnetic and magnetostrictive properties as well as ultrasonic guided wave sensing performance of annealed Fe81Al19 coatings prepared on 316L stainless steel by high velocity oxy-fuel spraying were investigated systematically. The maximum magnetostriction reaches 38 ppm with the coating annealed at 400 °C and the saturation magnetic field is <400 Oe. The phase transformation behavior of A2 → A2 + DO3 occurs with the annealing temperature increases above 470 °C. Effects of annealing on texture and structural evolution and magnetic properties of the coating are also discussed. Based on magnetostrictive effect and Villari effect of Fe81Al19 coating, the ultrasonic guided waves are actuated and detected successfully. With proper bias magnetic field, the amplitudes of echo signals can be enhanced in Fe-Al coating annealed at 500 °C. The corresponding (dλ/dH)max under a lower bias magnetic field indicates less eddy current loss and the optimal transduction. The deeper electromagnetic skin depth in the annealed coating results in a higher ultrasonic guided wave amplitude and improves the detection sensitivity in the electromagnetic acoustic transducers. This work exhibits the prospect of the magnetostrictive coatings in a range of potential applications, such as electromagnetic acoustical transducers used for non-destructive testing.
Published Version
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