Abstract

Abstract Superhard nanocomposite coatings are currently of great interest for wear protection of tools. Within this work, after some consideration of the design and failure of nanocomposites, results on nanocomposite Ti–B–N and Ti–B–C films are presented and discussed. Coatings with different compositions in the quasi-binary systems TiN–TiB 2 and TiC–TiB 2 were deposited onto austenitic stainless steel and molybdenum sheets by means of unbalanced d.c. magnetron co-sputtering using segmented TiN/TiB 2 and TiC/TiB 2 targets. Coating chemical, structural and mechanical properties were investigated using electron-probe microanalysis (EPMA), scanning electron microscopy (SEM) and transmission electron microscopy (TEM), X-ray diffraction (XRD), and depth-sensing nanoindentation. Coatings with elemental compositions of about 35–45 at.% Ti, 18–44 at.% B and 20–36 at.% N or 22–40 at.% C consist of a nanocrystalline arrangement of TiB 2 and TiN or TiC, respectively, with crystallite sizes of 1–5 nm. Coating hardness varies between 50 and 70 GPa and elastic moduli are close to 500 GPa.

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