Microstructural and Performance Analysis of (TiAl)95−xCu5Nix Coatings Prepared via Laser Surface Cladding on Ti–6Al–4V Substrates

Abstract

In this study, the surface of (Ti-6Al-4V)TC4 alloy was modified via laser cladding. The elemental composition of the coating was (TiAl)95−xCu5Nix, with Ni as the variable (where x = 0, 3, 6, and 9 at.%). Multi-principal alloy coatings were successfully prepared, and their constituent phases, microstructures, and chemical compositions were thoroughly investigated. The hardness and wear resistance of the coatings were analyzed, and the compositions and interfacial characteristics of the different phases were examined via transmission electron microscopy. The analysis revealed that Ni formed a solid solution and a eutectic structure in the Ti(Al, Cu)2 phase. These findings provide valuable insights into the coating properties. Moreover, reciprocal dry sliding friction experiments were conducted to investigate the wear mechanism. The results revealed a significant increase in wear resistance owing to the formation of a Ni solid solution and changes in the coating structure. Additionally, tensile tests demonstrated that the tensile strength of the coatings initially increased and then decreased with varying Ni content. By combining these results with various analyses, we determined that the coating exhibited optimal properties at a Ni content of 6 at.%. Overall, this study comprehensively investigated the microstructure and phase transition behavior of these coatings through various analytical techniques. These findings provide valuable guidance for further optimizing both the preparation process and the performance of the coatings. The coatings exhibit excellent wear resistance and could inspire the design of more advanced protective surfaces.