Abstract
Solid oxide fuel cells (SOFCs) have attracted attention due to their high energy conversion efficiency and fuel flexibility. However, conventional anode-supported SOFCs composed solely of ceramics are susceptible to thermal stress such as rapid temperature rises and drops, which can cause cell cracks. Therefore, metal-supported SOFCs (MS-SOFCs) have been devised that use a stainless steel with excellent heat resistance as a support. In MS-SOFCs, elemental diffusion from the metal support during the cell manufacturing process causes microstructural changes in electrodes, leading to a reduction in cell performance [1, 2]. Although the microstructure and diffusion state of elements at the support layer/anode interface are different from those of conventional anode-supported cells, the phenomena as well as the chemical and physical states that occur at the interface have not been sufficiently studied. In this study, then, the microstructural characteristics of the stainless steel support/anode interface were quantitatively analyzed to understand the phenomena occurring and to develop methods to suppress the diffusion of metallic elements.Gd-doped CeO2 (GDC) was coated as a diffusion barrier layer (DBL) on a SUS430 stainless steel substrate by magnetron sputtering, followed by the NiO-YSZ (8 mol% Y2O3-ZrO2) slurry coating. The composition of SUS430 is given in Table 1. Samples without DBL were also fabricated. These samples were sintered at 1250 ºC for 10 hours in 50% H2-50% Ar. Three-dimensional reconstruction of the microstructures of these samples was performed using a focused ion beam-scanning electron microscope (FIB-SEM), and microstructural parameters were calculated. In addition, elemental diffusion at the interface was analyzed using an energy dispersive X-ray spectroscopy (EDS) analysis.When the sample was sintered at 1250 °C in a reducing atmosphere, the diffusion of Fe was significantly suppressed by the insertion of DBL. Therefore, it was confirmed that the GDC layer is effective to suppress the Fe diffusion as well as to prevent the formation of solid solution with Ni. However, no significant difference in Cr diffusion was observed. Furthermore, SEM observation revealed that the Ni surface was partially covered with Mn-Cr oxides. The formation of such a characteristic structure had a negative effect to reduce the effective triple phase boundary (TPB) length of the anode. Thus, it was concluded that the insertion of GDC layer suppressed the formation of Ni-Fe solid solution, while the patrial coverage of the Ni surface with Mn-Cr oxides reduced the effective TPB length.AcknowledgementsThis paper is based on results obtained from a project, JPNP20003, commissioned by the New Energy and Industrial Technology Development Organization (NEDO).[1] M.C. Tucker, J. Power Sources, 195, 15 (2010).[2] T. Franco, et al., ECS Transactions, 7, 771, (2007). Figure 1
Published Version
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