Abstract

Microscopic characteristics of fatigue crack propagation in two aluminum alloy (A356 and 6061) based particulate reinforced metal matrix composites (MMCs) were investigated by carrying out three point bending fatigue tests. The impedance offered by the reinforcing particles against fatigue crack propagation has been studied by plotting the nominal and actual crack lengths vs number of cycles. Surface observation shows that fatigue cracks tend to develop along the particle-matrix interface. In the case of Al (A356) MMCs, stronger interaction of fatigue crack with Si particles, as compared to SiC particles, was evident. In both MMC materials, particle debonding was more prominent as compared to particle cracking. The attempted application of Davidson's model to calculate ΔK th indicated that for cast MMCs the matrix grain including the surrounding reinforcing particles has to be considered as a large “hard particle”, and the grain boundary particles themselves behave like an hard “egg-shell” to strengthen the material.

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