Methods for enhancement of high-sensitivity detection for a surface wave EMAT

Abstract

Due to the poor conversion efficiency and signal-to-noise ratio (SNR) of Electromagnetic Acoustic Transducer (EMAT) testing, the defect detection sensitivity is limited, which restricts the extensive industrial applications. A finite element model for the testing process of a meander-coil EMAT was established that considers the simplified excitation and detection circuits for the EMAT. Based on this model, the effect of the connection methods (parallel or series) of the coils in the generating and receiving EMATs on their generating and receiving efficiency was investigated, and the simulation results were validated experimentally. Subsequently, the pulse compression technique with a 13-bit Barker code was used for the EMAT detection, and improvements of the SNR and range resolution were established through numerical simulation and experimental measurement. The results show that compared with the traditional EMAT design, which comprises single-layer transmitting and receiving coils, the conversion efficiency of the optimized EMAT with two excitation and receiving coils in the parallel connection can be improved by 52.8%. With the application of the Barker-coded pulse compression to detect the ultrasonic A-scan signal with no synchronous average, the SNR of the defect echo can be improved by 9.5 dB compared with the A-scan signal with 128 synchronous averages.