Methane-assisted selective bio-oil deoxygenation for high-quality renewable fuel production: A rational catalyst design and mechanistic study

Abstract

Methane is the main component of naturally abundant natural gas resources and is under-utilized. Bio-oil is a promising energy source with lower economic and environmental costs compared to fossil fuels. However, pyrolysis-derived bio-oil obtained from lipid sources is hindered by high oxygen content and unsaturated species. In this work, an Ir-Ga-Ce/TiO2-A catalyst is theorized and subsequently tailored to optimize deoxygenation product oil quality. After synthesis, 2-hexyl-1-decanol is employed as a model compound to understand the mechanism of deoxygenation under different atmospheres and rationalize the assistance of methane compared to inerts. It is found that methane significantly facilitates the deoxygenation and chain growth reactions by direct incorporation into the paraffinic and naphthenic liquid-phase products. In the gas-phase products, isotopic labeling studies reveal that methane is directly involved with deoxygenation as a major contributor to CO2, and potentially CO. The role of each catalyst component (Ir, Ga, Ce, and TiO2-A) is elucidated, resulting in a sophisticated network tailored for deoxygenation of alcohols with the assistance of methane. The Ir-Ga-Ce/TiO2-A catalyst is then subject to testing on a real pyrolysis-derived bio-oil and shows 84.7% deoxygenation, 0.07% water content by weight, 0.2 (mg KOH g−1) TAN and greater than 1.5% methane conversion, while maintaining the product oil’s structural integrity as a renewable fuel. This work illustrates the potential of a methane-assisted deoxygenation process and explains multiple roles methane can play in achieving better reaction performance and product quality. The effective utilization of methane for bio-oil deoxygenation demonstrates unique benefits for the natural gas and fatty waste industries.