Abstract

The transfer and wear characteristics of two widely used abrasive materials (A1 2O 3 and SiC) are studied when grinding two difficult materials (AISI T15 tool steel and Ti-6Al-4V titanium alloy). A newly developed accelerated wear technique (cluster overcut flygrinding) is employed together with Auger electron spectroscopy, X-ray diffraction and scanning transmission electron microscopy. Experimental results suggest that when grinding steel the wear of SiC is primarily due to oxidation, while the wear of Al 2O 3 is primarily due to metal build-up, resulting in microchipping. When a titanium alloy is being ground, both types of abrasive result in a microchipping type of wear, the rate of which decreases when the wheel speed is reduced.

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