Mechanistic study of the atomic layer deposition of scandium oxide films using Sc(MeCp)2(Me2pz) and ozone

Abstract

The atomic layer deposition (ALD) of scandium oxide (Sc2O3) thin films is investigated using Sc(MeCp)2(Me2pz) (1, MeCp = methylcyclopentadienyl, Me2pz = 3,5-dimethylpyrazolate) and ozone on hydroxyl-terminated oxidized Si(111) substrates at 225 and 275 °C. In situ Fourier transform infrared spectroscopy reveals that 1 not only reacts with surface hydroxyl groups at 275 °C, as expected but also with the SiO2 layer, as evidenced by losses in the SiO2 longitudinal optical and transverse optical phonon modes, resulting in the partial transformation of near-surface SiO2 to an ScSixOy interface layer. Ozone then combusts the MeCp groups of the O–Sc(MeCp)2 chemisorbed species, yielding surface carbonates, and oxidizes some of the underlying silicon, evidenced by gains in the SiO2 phonon modes. The Me2pz group from the next pulse of 1 reacts with these surface carbonates, leading to Sc–O–Sc bond formation (Sc2O3 deposition) and the restoration of an O–Sc(MeCp)2 surface. The reaction of the SiO2 substrate with 1 and the oxidation of silicon by ozone are temperature-dependent processes that occur during the initial cycles of film growth and directly impact the changes in the intensities of the SiO2 phonon modes. For instance, the intensity of the net gains in the phonon modes following ozone exposure is greater at 275 °C than at 225 °C. As the ALD cycle is repeated, the formation of an ScSixOy interface layer and deposition of an Sc2O3 film result in the gradual attenuation of the reaction of the SiO2 substrate with 1 and the oxidation of the underlying silicon by ozone. In addition to the ALD process, characterized by ligand exchange and self-limiting reactions, there are gas-phase reactions between 1 and residual water vapor near the substrate surface that lead to deposition of additional Sc2O3 and surface carbonates, the extent of which are also dependent on the temperature of the substrate. After 20 cycles of 1/ozone, the film thicknesses derived from ex situ X-ray photoelectron spectroscopy measurements are 2.18 nm (225 °C) and 3.88 nm (275 °C). This work constitutes the first mechanistic study of an Sc2O3 ALD process using ozone as the oxidant and emphasizes the significance of atypical reactions between the substrate and the reactants that influence the growth rate and near-surface stoichiometry during the initial cycles of film deposition.