Abstract
In this study, a 3D numerical model was proposed that uses the computational fluid dynamics (CFD) method to investigate molten pool formation in electron beam melting under different process parameters. Electron beam ray tracking was used to determine energy deposition in the powder bed model. The melt tracks obtained in this study can be divided into three categories: a balling pattern, distortion pattern and straight pattern. The 3D mesoscale model revealed that it is possible to obtain different molten pool temperature distributions, flow patterns and top surface morphologies using different process parameters. Detailed analysis was performed on the formation mechanism of both the balling defect and distortion pattern. The simulation results of the top surface morphology were also compared with experimental results and showed good agreement.
Talk to us
Join us for a 30 min session where you can share your feedback and ask us any queries you have
Disclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.