Mechanical properties of irradiated U[sbnd]Mo alloy fuel

Abstract

This paper presents results of studies characterizing the mechanical properties of irradiated U10Mo fuel in support of low-enriched fuel conversion of several United States high-performance research reactors (USHPRR), specifically the monolithic base fuel qualification. Specimens were tested from ten test fuel plates irradiated at the Advanced Test Reactor (ATR) from the RERTR-12 and AFIP-6 Mk. II irradiation campaigns. Tests were conducted at Idaho National Laboratory (INL) in the Hot Fuel Examination Facility (HFEF) inert atmosphere Main Cell. The monolithic fuel plates consist of a U10Mo fuel foil meat covered with a Zr diffusion barrier layer fabricated by co-rolling, and clad in 6061 Al using a hot isostatic press (HIP) bonding process. Initial unirradiated specimens exhibited nominal (fresh) fuel meat thickness ranging from 0.25 mm to 0.64 mm, and irradiated (as tested) fuel plate average burnup ranged from approximately 0.36 × 1021 to 6.2 × 1021 fissions/cm3. After sectioning individual specimens from the fuel plates, the 6061 Al cladding was removed by dissolution in concentrated NaOH. Pre-dissolution measurement of width and post-dissolution measurement of thickness were conducted on test specimens to facilitate accurate analysis of bend test results. The final thickness values varied from 0.3 to 0.8 mm. Four-point bend testing was conducted on the HFEF Remote Load Frame (RLF) using custom-designed test fixtures and calibrated force and displacement sensors. All specimens exhibited dominantly elastic behavior and failed in a brittle manner. Analysis of test results showed decreasing elastic modulus and bending failure strength with increasing fission density. The trend of modulus decrease intersected with unirradiated modulus at zero fission density. The trend of decreasing bending strength with increased fission density is apparent, but has significantly higher uncertainty levels than the modulus results over the fission density range evaluated. A linear trend fit of the calculated bend strengths versus fission density does not coincide with unirradiated tensile strength, which is significantly higher. Porosities measured on the test specimen material are used with several model equations to predict irradiated modulus values. Over the range of available porosity information, comparison to the experimental modulus values are favorable. Other factors and their potential influence on modulus and strength calculations are discussed.