Abstract

Z3CN20.09M cast duplex stainless steel (CDSS) has been used for primary coolant water pipes in pressurized water reactors due to its excellent mechanical properties. Such pipes operate at an elevated service temperature (~320 °C) and experience issues of thermal aging embrittlement. In situ tensile tests were conducted to investigate the deformation mechanisms of Z3CN20.09M CDSS after long-term thermal aging at 475 °C for up to 2000 h in both optical microscope and scanning electron microscope at 320 °C. For the 320 °C tests, the tensile stress and other mechanical properties, e.g. the yield stress and the ultimate tensile strength, increase during the thermal aging process and recover to almost the same level as the unaged condition after annealing heat-treatment, which is caused by the formation and dissolution of precipitation during aging and anneal heat-treatment, respectively. For the slip mechanism, straight slip lines form first in the austenite phase. When these slip lines reach the austenite/ferrite interface, three kinds of slip systems are found in the ferrite phase. During the fracture process, the austenite phase is torn apart and the ferrite phase shows a significant elongation. The role of the ferrite phase is to hold the austenite matrix, thus increasing the tensile strength of this steel.

Highlights

  • Compared with ferritic and austenitic stainless steels, cast duplex stainless steels consisting of ferrite and austenite are unique engineering materials widely applied in chemical, petrochemical, nuclear and other industries because of their excellent combination of mechanical properties and corrosion resistance [1,2,3]

  • It has been reported that the thermal aging embrittlement in cast duplex stainless steel (CDSS) was caused by the precipitation that formed in the ferrite phase after long-term thermal aging, e.g., the G-phase precipitates and the spinodal decomposition during which the ferrite phase decomposes into a Fe-rich α-phase and a Cr-rich α’-phase [10,11,13,14,15]

  • Transmission electron microscopy (TEM) tests were carried out using the specimens prepared by a twin-jet electropolishing method with a Tecnai G2 20 S-TWIN transmission electron microscope (FEI Company, Hillsboro, OR, USA)

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Summary

Introduction

Compared with ferritic and austenitic stainless steels, cast duplex stainless steels consisting of ferrite and austenite are unique engineering materials widely applied in chemical, petrochemical, nuclear and other industries because of their excellent combination of mechanical properties and corrosion resistance [1,2,3]. One use for CDSS is in coolant water pipes in the pressurized water reactor (PWR) which are designed for at least a 40-year service life and to work in service temperatures ranging from 288 ◦ C to 327 ◦ C [4]. Such pipes experience problems of thermal aging embrittlement during service that cause degradation in mechanical properties [5,6,7,8,9,10,11,12,13,14,15]. Cingara [25] found that in two types of ferritic-martensitic

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