Abstract
Low-pressure die-cast (LPDC) 319 Al alloy is commonly processed with hot isostatic pressing (HIP), heat treatment, and chemical eutectic silicon modification for advanced automotive applications. Yet, the microstructure can be similarly influenced by each of these processes, which may obscure their isolated benefits. Hence, this study aimed to differentiate their effects by processing step blocks of LPDC 319 alloy with either a HIP or ambient-pressure heat treatment, each for 2 h at 500 °C, or with strontium additions up to 150 ppm. Both chemical and thermal modifications of eutectic silicon were found to effectively improve alloy conductivity. However, the potential benefits of strontium to alloy strength and hardness were offset by the decreases in density associated with the addition. In contrast, the as-cast, unmodified samples featured relatively high densities, although this limited the ability of the HIP treatment to reduce porosity. With identical temperatures and heating times, both the HIP and heat treatment promoted comparable Al2Cu dissolution and silicon spheroidization. Accordingly, both treatments generally improved hardness and strength, and increased thermal and electrical conductivities by up to 12.5%. Thus, these processing parameters can each contribute to the development of enhanced engineering components individually, thereby reducing the need for their combined application.
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