Mechanical design principles of avian eggshells for survivability

Abstract

Biological materials exhibit complex structure-property relationships which are designed by nature's evolution over millions of years. Unlocking the fundamental physical principles behind these relationships is crucial for creating bioinspired materials and structures with advanced functionalities. The eggshell is a remarkable example with a well-designed structure to balance the trade-off as it provides mechanical protection while still being easy for hatching. In this study, we investigate the underlying mechanical design principles of chicken eggshells under various loading conditions through a combination of experiments and simulations. The unique geometry and structure of the eggshell play a critical role in achieving an excellent balance between mechanical toughness and ease of hatching. The effects of eggshell membranes are elucidated to tune the mechanical properties of the eggshell to further enhance this balance. Moreover, a mechanics-based three-index model is proposed based on these design principles, suggesting the optimal eggshell thickness design to improve survivability across a broad range of avian species with varying egg sizes. The survivability-design relationships hold great potential for the development of improved structural materials for applications in sports safety equipment and the packaging industry. Statement of significanceThe fundamental physical principles underlying the complex structure-property relationships in biological materials are uncovered in this study, with a particular focus on chicken eggshells as a prime example. Through the investigation of their mechanical design, we reveal the critical role of eggshell geometry and structure in achieving a balance between toughness and ease of hatching. Specifically, the crack resting effect is observed, making the eggshell easier to break from the inside than from the outside. Additionally, we explore the influence of eggshell membranes on this balance, contributing to the enhancement of the eggshell's mechanical properties. For the first time, we propose a three-index model that uncovers the underlying principles governing the evolution of eggshell thickness. This model suggests optimal thickness designs for diverse avian species, with the goal of enhancing egg survivability. These findings can guide the development of improved structural materials with advanced functionalities, enabling greater safety and efficiency in a wide range of applications.