Mechanical and tribological properties of nano clay/PMMA composites extruded with a twin-screw extruder

Abstract

An analysis has been done on the strength and wear of the nanocomposites. The synthesis of nano clay or poly-methyl methacrylate (PMMA) nanocomposites by using a twin-screw extruder is discussed here. During the synthesis of nanocomposites, a compatibilizer was added to improve the bonding between the clay and matrix between the five different types of composites. The samples obtained are then used for tensile testing after being molded into dog-bone-shaped samples. The tensile test is done by using a UTM (Universal Testing Machine) and tensile strength and tensile modulus were recorded. Then flexural strength and modulus were recorded by conducting a flexural test. The rectangular part of the dog-bone samples is sliced for this test. Similarly, testing of wear was done using a pin-on-disc apparatus. After the flexural test and wear test analysis, scanning electron microscope imaging of the failed and worn-out surfaces is recorded. It was concluded that the pure PMMA sample has lesser strength than the 2.5 wt% sample. But the pre PMMA sample exhibits higher tensile strength and flexural modulus. And on boosting the filler content in the composite material, the strength reduces but the wear resistance of the composite improves.