Abstract
Numerical modeling was used to study the capability of postcombustion in an electric arc furnace (EAF) equipped with virtual lance burners. The CO flow rate at the molten bath surface was estimated using the off-gas data obtained close to the outlet of an EAF. Then, the effect of the secondary oxygen flow rate on postcombustion was studied. The results show a CO flow rate of 0.6 kg·s−1 and 0.8 kg·s−1 for operation modes of burner and burner + lancing. Increase of the secondary oxygen flow rates of 60% and 70% result in 17% and 7% increase in the postcombustion ratio (PCR) for the burner and burner lancing modes, respectively.
Highlights
The high amount of carbon monoxide produced in an electric arc furnace (EAF) is an important source of chemical energy
The present work focused on investigating the capability of postcombustion in an EAF by adjusting the oxygen flow rate into the furnace
The modeling results were combined with off-gas measurements
Summary
The high amount of carbon monoxide produced in an electric arc furnace (EAF) is an important source of chemical energy. The heat generated by postcombustion (PC) of CO can be captured by scrap. This contributes to a reduction of the electrical energy in an EAF. The PC process can be applied effectively in EAFs by using PC systems designed as supersonic oxygen injectors embedded in the furnace walls [1,2,3,4,5]. The supersonic jets result in an increased gas penetration into the melt compared to the subsonic ones which is caused by a high dynamic pressure. Superstoichiometric ratios of oxygen to fuel in burners can improve the PC efficiency [5]
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