Abstract

To disclose the effect of contact force and electrode gap on the material transfer behavior of Ag-based contact material, arc-erosion tests of the Ag–4wt.%TiB2 contact material were performed for 5000 operations at 24 V/16 A under resistive load on an electric contact material testing system. The arc energy and arc duration were investigated, the surface morphologies of eroded anode and cathode were characterized, the mass changes after arc-erosion tests were determined, and the material transfer behavior was discussed as well. The results show that contact force has a significant effect on the arc energy, arc duration and erosion morphology, but has no impact on the material transfer mode. However, electrode gap not only influences the arc energy, arc duration and surface morphology, but also changes the material transfer mode. At 1 mm, the material transfers from anode to cathode. Nevertheless, an opposite mode presents at 4 mm, which is from cathode to anode.

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