Abstract
The material removal process of magnetorheological foam plane finishing (MRFPF) method which considers various processing conditions was studied in this paper. A material removal rate (MRR) model based on the updating type of workpiece moving trajectory, magnetic field distribution, and polishing speed in the polishing area was established for MRFPF. In this model, MRR is generated by integrating the polishing pressure and speed over the time that polishing pressure on workpiece updating for 1 cycle with the relative error between theoretical and experimental results less than 11.63 %. Moreover, MRFPF can achieve much higher MRR and surface flatness improvement rate than that of magnetorheological finishing (MRF) under different processing conditions, which further indicates the effectiveness of MRFPF in planar finishing.
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