Abstract

In recent years, the benefits of both Augmented Reality (AR) technology and infrared thermography (IRT) have been demonstrated in the industrial maintenance sector, allowing maintenance operations to be carried out in a safer, faster, and more efficient manner. However, there still exists no solution that optimally combines both technologies. In this work, we propose a new AR system—MANTRA—with specific application to industrial maintenance. The system can automatically align virtual information and temperature on any 3D object, in real time. This is achieved through the joint use of an RGB-D sensor and an IRT camera, leading to high accuracy and robustness. To achieve this objective, a pose estimation method that combines a deep-learning-based object detection method, YOLOV4, together with the template-based LINEMOD pose estimation method, as well as a model-based 6DOF pose tracking technique, was developed. The MANTRA system is validated both quantitatively and qualitatively through a real use-case, demonstrating the effectiveness of the system compared to traditional methods and those using only AR.

Highlights

  • A new industrial revolution, called Industry 4.0, is considered to have recently begun.In this context, industrial maintenance is required to be fast and effective, to optimize production systems

  • It has been proved that the inclusion of advanced sensors, such as infrared thermography (IRT) cameras, in the maintenance sector contribute to this optimization [3,4,5]

  • We develop a new Augmented Reality (AR) system using a combination of multiple methods that can align virtual content on 3D objects automatically, precisely, robustly, and in real time

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Summary

Introduction

A new industrial revolution, called Industry 4.0, is considered to have recently begun In this context, industrial maintenance is required to be fast and effective, to optimize production systems. Industrial maintenance is required to be fast and effective, to optimize production systems In this regard, the Augmented Reality (AR) technology is key in the Industry 4.0 paradigm, as it allows for maintenance operations to be carried out safely, quickly, and in a very effective manner [1,2]. The introduction of AR systems allows for a direct reduction of operations costs in the industrial maintenance sector, giving a higher percentage of return on investment. This can provide a key difference in this competitive sector for companies in the near future. Costs associated with maintenance and repair expenses are estimated to be between 15% and 70% of the total

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