Manipulating the mechanical strength and thermal conductivity of a Mg–4Zn-0.6Zr alloy through Ca addition

Abstract

In this study, the microstructure, mechanical properties, and thermal conductivity of as-extruded Mg–4Zn-0.6Zr-xCa (x = 0, 0.3, 0.6, 0.9 wt%) alloys were investigated. The results revealed a bimodal grain size distribution in all the alloys due to incomplete dynamic recrystallization (DRX), characterized by the coexistence of elongated deformed grains and equiaxed DRX grains. The bimodal grain size distribution enhanced the mechanical properties of the studied alloys. Furthermore, Ca alloying facilitated the formation of Ca2Mg6Zn3 phases, through which the DRX extent was also enhanced. The precipitation of secondary phases, along with the increased DRX induced by Ca addition, was beneficial in eliminating the lattice distortion of the alloys, resulting in improved thermal conductivity compared to the Ca-free Mg–4Zn-0.6Zr alloy. The optimum combination of mechanical properties and thermal conductivity was achieved in the Mg–4Zn-0.6Zr-0.6Ca alloy, with yielding strength, ultimate tensile strength, tensile fracture elongation, and thermal conductivity values of 271 MPa, 318 MPa, 17.6 %, and 123.9 W/(m‧K), respectively. This work demonstrates that Mg–Zn–Zr–Ca-based alloys can be developed with high strength and high thermal conductivity, significantly expanding the industrial application of magnesium alloys.