Main kinetic features of ethylene polymerization reactions with heterogeneous Ziegler–Natta catalysts in the light of a multicenter reaction mechanism

Abstract

AbstractA previously developed kinetic scheme for ethylene polymerization reactions with heterogeneous Ziegler–Natta catalysts (see Y. V. Kissin, R. I. Mink, & T. E. Nowlin, J Polym Sci Part A: Polym Chem 1999, 37, 4255 and Y. V. Kissin, R. I. Mink, T. E. Nowlin, & A. J. Brandolini, J Polym Sci Part A: Polym Chem 1999, 37, 4273, 4281) states that the catalysts have several types of active centers that have different activities and different stabilities, produce different types of polymer materials, and respond differently to reaction conditions. Each type of center produces a single polymer component (Flory component), a material with a uniform structure (copolymer composition, isotacticity, etc.) and a narrow molecular weight distribution (weight‐average molecular weight/number‐average molecular weight = 2.0). This article examines several previously known features of ethylene polymerization and copolymerization reactions on the basis of this mechanism. The discussed subjects include temperature and cocatalyst effects on the polymerization kinetics and molecular weight distribution of polymers and reaction parameter effects (temperature, ethylene and hydrogen partial pressures, and α‐olefin and cocatalyst concentrations) on the molecular weights of Flory components. The results show that the formulation of the multicenter kinetic scheme and the development of kinetic tools necessary for the application of this scheme significantly expand our understanding of the working of heterogeneous polymerization catalysts and provide additional means for their control. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 1681–1695, 2001