Abstract

With the continuous development of manufacturing industry, the requirements of process design with system intelligence and informatization are higher and higher. Traditional manual technology can not meet the modern requirements, modern intelligent computer-aided process design is more and more widely used. The purpose of this study is to use CAD technology with process shaft technology. In this study, different radii of shaft components were selected and horizontal tensions of 600 kN and 1200 kN were applied to test their effects and efficiency. We compared the processing efficiency and accuracy of conventional manual processing technology and computer-assisted design. In this study, a parametric process planning template with constraint knowledge is established for each part group and stored in the process planning template library. A parametric process plan was derived using the 3d model and the feature parameters extracted from the specific manufacturing environment knowledge base. The results show that the amplitude frequency characteristic of the whole workpiece increases first and then decreases from the chuck to the tip, and the amplitude frequency characteristic amplitude is the largest at the distance of 3/4 from the chuck. The maximum value appears at 174.47Hz and the amplitude is 0.000427N/mm. Compared with manual machining, the machining time of CAD machining mode is reduced by 22.94%, the metal removal rate is increased by 34%, and the cutting efficiency is significantly improved. It is concluded that the computer-aided design technology in this study plays a more accurate and time-saving role in the processing of shaft parts and contributes to the intelligent part processing.

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