Abstract

The electrochemical conversion of CO2 to methane provides a means to store intermittent renewable electricity in the form of a carbon-neutral hydrocarbon fuel that benefits from an established global distribution network. The stability and selectivity of reported approaches reside below technoeconomic-related requirements. Membrane electrode assembly-based reactors offer a known path to stability; however, highly alkaline conditions on the cathode favour C-C coupling and multi-carbon products. In computational studies herein, we find that copper in a low coordination number favours methane even under highly alkaline conditions. Experimentally, we develop a carbon nanoparticle moderator strategy that confines a copper-complex catalyst when employed in a membrane electrode assembly. In-situ XAS measurements confirm that increased carbon nanoparticle loadings can reduce the metallic copper coordination number. At a copper coordination number of 4.2 we demonstrate a CO2-to-methane selectivity of 62%, a methane partial current density of 136 mA cm−2, and > 110 hours of stable operation.

Highlights

  • The electrochemical conversion of CO2 to methane provides a means to store intermittent renewable electricity in the form of a carbon-neutral hydrocarbon fuel that benefits from an established global distribution network

  • With a Cu coordination number of 4.2, as verified by in situ extended X-ray absorption fine structure (EXAFS), we achieve a high CO2 reduction reaction (CO2RR) to CH4 Faradaic efficiency (FE) of 62% with a CH4 partial current density of 136 mA cm−2 and 110 h of stable electrolysis at 190 mA cm−2

  • The adsorbed *CO intermediate faces two diverging pathways leading to different products

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Summary

Introduction

The electrochemical conversion of CO2 to methane provides a means to store intermittent renewable electricity in the form of a carbon-neutral hydrocarbon fuel that benefits from an established global distribution network. We report a low coordination Cu catalyst approach for stable and selective electrochemical CO2 methanation in an MEA. With a Cu coordination number of 4.2, as verified by in situ extended X-ray absorption fine structure (EXAFS), we achieve a high CO2RR to CH4 Faradaic efficiency (FE) of 62% with a CH4 partial current density of 136 mA cm−2 and 110 h of stable electrolysis at 190 mA cm−2.

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