Abstract

A few Zr-2·5 Nb alloy pressure tubes in CANDU nuclear reactors have leaked through cracks that have grown by delayed hydride cracking (DHC). In some instances, tubes contained confirmed leaks that were leaking at a rate too low for precise identification of the leaking channel. Controlled stimulation of DHC can be used to help locate these leaks by extending the crack and increasing the leak rate without approaching crack instability. In the event of a leak being detected, a plant operator can gain time for leak location by a heating and unloading manoeuvre that will arrest crack growth and increase the critical crack length. This manoeuvre increases the safety margin against tube rupture. If required, the operator can then stimulate cracking in a controlled manner to aid in leak identification. Sequences of temperature and load manoeuvres for safe crack stimulation have been found by laboratory tests on dry specimens and the efficacy of the process has been demonstrated, partly in a power reactor, and partly in a full-scale simulation of a leaking pressure tube.

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