Abstract

Gas turbines are important energy-converting equipment in many industries. The flow inside gas turbines is very complicated and the knowledge about the flow loss mechanism is critical to the advanced design. The current design system heavily relies on empirical formulas or Reynolds Averaged Navier–Stokes (RANS), which faces big challenges in dealing with highly unsteady complex flow and accurately predicting flow losses. Further improving the efficiency needs more insights into the loss generation in gas turbines. Conventional Unsteady Reynolds Averaged Simulation (URANS) methods have defects in modeling multi-frequency, multi-length, highly unsteady flow, especially when mixing or separation occurs, while Direct Numerical Simulation (DNS) and Large Eddy Simulation (LES) are too costly for the high-Reynolds number flow. In this work, the Delayed Detached Eddy Simulation (DDES) method is used with a low-dissipation numerical scheme to capture the detailed flow structures of the complicated flow in a high pressure turbine guide vane. DDES accurately predicts the wake vortex behavior and produces much more details than RANS and URANS. The experimental findings of the wake vortex length characteristics, which RANS and URANS fail to predict, are successfully captured by DDES. Accurate flow simulation builds up a solid foundation for accurate losses prediction. Based on the detailed DDES results, loss analysis in terms of entropy generation rate is conducted from two aspects. The first aspect is to apportion losses by its physical resources: viscous irreversibility and heat transfer irreversibility. The viscous irreversibility is found to be much stronger than the heat transfer irreversibility in the flow. The second aspect is weighing the contributions of steady effects and unsteady effects. Losses due to unsteady effects account for a large part of total losses. Effects of unsteadiness should not be neglected in the flow physics study and design process.

Highlights

  • Gas turbines are ubiquitous in industrial power generation and marine propulsion

  • This indicates that URANS, Detached Eddy Simulation model (DDES), and LES predict the loading of the case accurately

  • The dimensionless quantities presented are nondimensionlized as: lengths are divided by the axial chord (Cax ) and all of the other quantities are normalized by the inlet conditions

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Summary

Introduction

Gas turbines are ubiquitous in industrial power generation and marine propulsion. They are used in locomotives, tanks and even high-end road vehicles. Gas turbines are indispensable for environment protection. Coal is used as a feedstock for 40% of global electricity generation, so clean use of coal is a vital task for the sustainable development and environmental security of human society. With the help of gas turbines, integrated gasification combined cycle (IGCC) plants are advantageous over conventional coal power plants due to their high thermal efficiency, low non-carbon greenhouse gas emissions and capability to process low grade coal [1]. The inlet temperature and the pressure ratio of the turbine are increasing over time while the size of the turbine

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