Abstract
Abstract A first-stage turbine vane was received in the laboratory directly from fabrication, prior to its use in engine service. The part had not yet been covered with its customary coating system that protects these parts against hot corrosion. A first visual inspection revealed multiple cracks on the airfoil’s hot gas path side, fairly centered in the part. After cutting the part open, it soon became apparent that the cracking was even more severe inside, suggesting crack initiation from that cooled side. Fractography allowed to determine liquation cracking as the metallurgical failure mechanism. Since the part was received immediately after pre-heat before plasma coating, that process step was concluded to have caused the cracking.
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