Abstract

Iron making processes and automation systems are mostly controlled by logical rules and PID controllers. The dynamic behavior of these processes varies due to factors such as raw materials, outdoor conditions, and equipment aging. Changes in system dynamics necessitate re-determination of PID controller parameters. Model reference adaptive controllers (MRACs) are used in many industrial application areas with their adaptability to variable conditions. In this study, an MRAC is applied in the gas cleaning tank system level control problem in the blast furnace facility, which is at the center of the iron making processes. In addition, fuzzy based gain regulation is proposed to improve MRAC performance. MRAC and PID controller system control results are observed and compared. The fast response and adaptation performance of the proposed fuzzy MRAC approach along with external disturbance effects are analyzed. Fuzzy based gain regulation MRAC performances show better performance especially in level change as well as disturbance effect.

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