Abstract

Spherical storage tanks are used in various industries to store substances like gasoline, oxygen, waste water, and liquefied petroleum gas (LPG). Cracks in the storage tanks are unaccepted defects, as storage tanks can leak or spill the contained substance through these cracks. Leakage from contained hazardous substances storage tanks can contaminate the environment and may lead to fatal accidents. Therefore, the ability to detect cracks from spherical storage tanks is necessary to avoid damage to the environment and to ensure public safety. In this paper, we present a crack detection case study of a spherical tank. The detection was performed using time-domain statistical features and a machine learning algorithm. The proposed method consists of (1) extraction of statistical features from the acoustic emissions (AE) acquired from the spherical tank, and (2) classification of the nonlinear data using a support vector machine (SVM). We evaluate the proposed algorithm with AE data obtained from the spherical tank, demonstrating that the algorithm effectively discriminates between normal and crack conditions. These results show that the proposed algorithm is effective for detecting cracks in spherical storage tanks.

Highlights

  • Spherical storage tanks are used in many industries, including the petrochemical, chemical, water management, and aerospace industries

  • The results show that the proposed crack detection algorithm was able to correctly classify instances obtained from the spherical storage tank having crack

  • The dataset consists of acoustic emissions (AE) signals collected under two different conditions: Normal and with a 3 mm diameter pinhole crack

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Summary

Introduction

Spherical storage tanks are used in many industries, including the petrochemical, chemical, water management, and aerospace industries. They can store substances such as gasoline, oxygen, waste water, and liquefied petroleum gas (LPG) [1,2,3]. Leaks through the cracks in storage tanks containing hazardous substances can pollute the air, land, and water [4]. This contamination of the environment can be fatal. The typical nondestructive testing methods include ultrasonic, radiographic, eddy current, electrical resistance measurement and acoustic emissions testing [6,7,8,9,10,11]. Acoustic emission and electrical resistance measurements can detect early stage as well as already

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