Abstract

Steelmaking wastes stored in landfill, such as slag and spent refractory liners, are often enriched in toxic trace metals (including V). These may become mobile in highly alkaline leachate generated during weathering. Fresh steelmaking waste was characterised using XRD, XRF, and SEM-EDX. Batch leaching tests were performed under aerated, air-excluded and acidified conditions to determine the impact of atmospheric CO2 and acid addition on leachate chemistry. Phases commonly associated with slag including dicalcium silicate, dicalcium aluminoferrite, a wüstite-like solid solution and free lime were identified, as well as a second group of phases including periclase, corundum and graphite which are representative of refractory liners. During air-excluded leaching, dissolution of free lime and dicalcium silicate results in a high pH, high Ca leachate in which the V concentration is low due to the constraint imposed by Ca3(VO4)2 solubility limits. Under aerated conditions, carbonation lowers the leachate pH and provides a sink for aqueous Ca, allowing higher concentrations of V to accumulate. Below pH 10, leachate is dominated by periclase dissolution and secondary phases including monohydrocalcite and dolomite are precipitated. Storage of waste under saturated conditions that exclude atmospheric CO2 would therefore provide the optimal environment to minimise V leaching during weathering.

Highlights

  • Steel slag is a ubiquitous byproduct of the steelmaking industry that is produced in large quantities worldwide

  • The co-disposed waste investigated in this study was composed of basic oxygen furnace (BOF) steelmaking slag containing dicalcium silicate, wüstite, dicalcium aluminoferrite and free lime; and refractory oxides comprising corundum, periclase, graphite and high temperature aluminosilicate

  • V was predominately associated with the dicalcium silicate and dicalcium aluminoferrite phases

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Summary

Introduction

Steel slag is a ubiquitous byproduct of the steelmaking industry that is produced in large quantities worldwide. Primary steelmaking (i.e. conversion of iron to steel) produces steel slag via two principal production methods; (1) basic oxygen furnace (BOF) steelmaking in which molten iron from a blast furnace is used and (2) electric arc furnace (EAF) steelmaking which uses a combination of scrap steel, directly reduced iron and pig iron. In both processes lime (or limestone) is added to the furnace as a fluxing agent to remove impurities from the molten metal (Eloneva et al, 2010; Piatak et al, 2014).

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