Laser processing of ceramic materials for electrochemical and high temperature energy applications

Abstract

The laser is a powerful tool for materials processing, incorporated already in many industrial processes and laboratory procedures. In this work, we are concerned with laser processing applied to research and development of ceramics for electrochemical cells and other high temperature oxide ceramics for energy applications. Solidification of single crystals or composites of relevant oxides can be performed by the laser assisted floating zone method, providing samples for structural, mechanical or functional fundamental research, as well as knowledge about its manufacture by melt processes. Selective laser melting of these ceramic oxides is a very promising technology, at the research level. Successful examples of surface laser melting of oxide eutectic composites are presented. The technologies of subtractive laser processing of ceramics (cutting, drilling, structuring, cleaning, etc.) are more developed, and the research is directed towards the optimization of mechanisms, increase of resolution and efficiency and the investigation of the effects of the laser treatment on the functional performance. Different laser processes of SOC (solid oxide cell) components are shown to decrease the ohmic, concentration and activation losses. The manuscript describes the state-of-the art of the technologies as applied to oxide and composite materials present in solid oxide electrochemical devices (SOFC, SOEC, and batteries) and selective emitters for thermophotovoltaics, with emphasis on the last achievements by the authors team.