Abstract

Graphene-based membranes demonstrating ultrafast water transport, precise molecular sieving of gas and solvated molecules shows great promise as novel separation platforms; however, scale-up of these membranes to large-areas remains an unresolved problem. Here we demonstrate that the discotic nematic phase of graphene oxide (GO) can be shear aligned to form highly ordered, continuous, thin films of multi-layered GO on a support membrane by an industrially adaptable method to produce large-area membranes (13 × 14 cm2) in <5 s. Pressure driven transport data demonstrate high retention (>90%) for charged and uncharged organic probe molecules with a hydrated radius above 5 Å as well as modest (30–40%) retention of monovalent and divalent salts. The highly ordered graphene sheets in the plane of the membrane make organized channels and enhance the permeability (71±5 l m−2 hr−1 bar−1 for 150±15 nm thick membranes).

Highlights

  • Graphene-based membranes demonstrating ultrafast water transport, precise molecular sieving of gas and solvated molecules shows great promise as novel separation platforms; scale-up of these membranes to large-areas remains an unresolved problem

  • As the concentration of the anisotropic particles increases, the orientation entropy of the suspensions starts to decrease only to be compensated by increase in the translation entropy leading to colloidal phase transitions from isotropic to nematic liquid crystalline phases—the onset of which has dependence on the thickness to diameter ratio of the disc-like mesogens of GO16

  • Liquid crystallinity defines a state between a crystal and a fluid, within which the constituent sheets become anisotropic but can still flow and respond to macroscopic force-fields such as shear[17], and this state has been demonstrated in concentrated dispersions of GO1,18–20

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Summary

Introduction

Graphene-based membranes demonstrating ultrafast water transport, precise molecular sieving of gas and solvated molecules shows great promise as novel separation platforms; scale-up of these membranes to large-areas remains an unresolved problem. The ideal structure of a filtration membrane has a defect-free, thin, dense separation film that acts as a functional sieve, while the mechanical strength is provided by a porous and more permeable support To achieve this asymmetric structure, researchers have grown continuous graphene films by chemical vapour deposition and transferred them to substrates followed by etching pores on the film, the transfer process limits the scalability of membrane production[6,7]. Another method to produce this structure is by restacking GO flakes by filtration of GO dispersions on a backing filter support[2,12,13,14]. The membranes have large in-plane stacking order of GO sheets and demonstrate outstanding water permeability while being able to sieve small organic molecules with performance metrics superior to well established and commercially available nanofiltration membrane

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