Large-Arc Discharge Mechanism and Avoidance in Micro-Arc Oxidation of Magnesium Alloy

Abstract

The large-arc discharge problem occurs in the processing of magnesium alloy by micro-arc oxidation. It will cause local ablation of ceramic coating and even magnesium alloy matrix material. Thus, clarifying the mechanism and influencing factors is a necessary approach to avoid the large-arc discharge problem. In this study, a new “cooling time” parameter based on frequency and duty cycle is proposed to study the large-arc discharge trend and understand the relationship between large-arc discharge and process parameters. Then, the mechanism of the large-arc discharge phenomenon and the action of the cooling time were investigated by the theory of local-arc discharge mechanism and load characteristics of micro-arc oxidation. The results show that the mechanism of large-arc discharge is that the arc discharge is continuous in situ, and the aggregation or merger of arc discharge occurrence. Therefore, the large-arc problem can be resolved effectively through discretizing the arc discharge by adjusting the cooling time and regulating the pulse frequency and duty cycle. The cooling time made the location area of arc discharge and oxides fully cooled, and provided time for the sufficient discharge of the load capacitance, to effectively inhibit the problem of large-arc discharge.