Kinetics of Smelting Chromia–Bearing Vanadiferous Titanomagnetite Ore via High–Temperature CO2–Containing Gas Injection

Abstract

Through thermodynamic smelting experiments, nonisothermal and isothermal kinetics experiments, the effects of CO2–containing gas injection on the smelting of chromia–bearing vanadiferous titanomagnetite ore were investigated. The experiments at 900 °C, 1000 °C, 1100 °C, 1200 °C, and 1300 °C, and CO2 concentration of 0, 10 vol.%, 20 vol.%, and 30 vol.% were studied. The samples after the kinetics experiments were analyzed through thermodynamic calculations and characterized by XRD, XRF, XPS, and SEM. The results of thermodynamic experiments show that the injection of CO2–containing gas significantly improves the softening–melting–dripping behavior during the smelting process. As the concentration of injected CO2 increased from 0 vol.% to 30 vol.%, the range of softening temperature [T40–T4] decreased from 109 °C to 97 °C, and the range of droplet temperature [Td–Ts] decreased rapidly from 196 °C to 162 °C. Moreover, when CO2 concentration was 20 vol.%, the minimum apparent activation energy of nonisothermal kinetics reached 75.58 kJ·mol−1. Combining the lowest permeability index and the fastest nonisothermal reduction rate, the optimal CO2 concentration in the fuel gas was considered to be 20 vol.%. The isothermal parameters were fitted according to 1 − (1 − α)1/3 − t (CG3 model), and the apparent activation energy was 121.93 kJ·mol−1 (less than 150 kJ·mol−1), which means that the restrictive step of the polymetallic reaction is mainly determined by diffusion. Finally, thermodynamic calculations and characterizations show that CO2–containing gas injection helps titanium stabilize in a higher valence state, which is conducive to improve the high–temperature characteristics of titanium–containing slag.