Isotropic coal tar pitch-based carbon fibers: Effect of nitric acid towards elimination of air-stabilization step

Abstract

The remarkable properties exhibited by carbon fibers have generated considerable interest in seeking alternative approaches to replace time-consuming, energy-intensive, and multi-step procedures for their synthesis. Among the various stages involved in carbon fiber synthesis, the stabilization step plays a crucial role as it necessitates an extended duration to transform thermoplastic pitch-fibers into thermosetting fibers, thus preventing them from melting during high-temperature treatments. In this study, isotropic coal tar pitch (ICTP) was transformed into pitch fibers through melt-spinning process and subsequently subjected to chemical treatment for stabilization using varying concentrations (ranging from 5% to 50% v/v) of aqueous nitric acid (HNO3) solutions. The objective was to determine the optimal concentration for effective stabilization. Consequently, this research eliminates the conventional, time-consuming air-stabilization process by treating the pitch fibers with nitric acid prior to carbonization. To produce carbon fibers, all chemically stabilized pitch fibers were directly carbonized at 1000 °C. Comprehensive characterizations including Rheology, Elemental analysis, FTIR, TGA, FE-SEM, XRD, Raman, and XPS were conducted to investigate the chemical and structural transformations occurring during the fiber processing. It was observed that aqueous nitric acid solutions ranging from 15% to 30% (v/v) exhibited superior structural, morphological, and mechanical properties compared to other concentrations of HNO3.