Iron-on carbon nanotube (CNT) thin films for biosensing E-Textile applications

Abstract

Conductive carbon nanotube-thermoplastic polyurethane (CNT-TPU) composite thin films are patterned and integrated onto knitted textile substrates to form electronic textile (E-Textile) dry electrodes. Vertically aligned CNT arrays are mechanically drawn into thin CNT sheets and infiltrated with a TPU solution to form the CNT-TPU thin films. The CNT-TPU thin films are then heat laminated onto knitted textile substrates to form dry E-Textile electrodes. To understand the wearability of our CNT-TPU thin films we perform an in-depth analysis of the films’ electromechanical properties, electrical impedance, and electrocardiogram (ECG) sensing performance. The electromechanical coupling between the CNT thin films and knitted textile substrates show a strong anisotropic dependence between the CNT film alignment and textile knit structure. Further analysis into the CNT thin films reveal that larger electrode sizes with a larger number of CNT sheet layers in the film, lead to more favorable impedance behaviors and ECG sensing capabilities. As a wearable demonstration, we fabricate a textile arm sleeve integrated with CNT thin film electrodes to form an ECG sensing E-Textile system. The proposed E-Textile sleeve demonstrates the practicality of our CNT thin films and show promise for other E-Textile and wearable applications.