(Invited) Investigation of Corrosion Inhibitor Adsorption on Mild Steel By Electrochemical Atomic Force Microscopy

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Mild steel has wide application in oil and gas industry due to its excellent mechanical properties and low costs. However, it is susceptible to corrosion attack in a typical water-containing service environment. Organic corrosion inhibitors can adsorb on steel surfaces to form protective layers even when added in a small amount. As conceptualized in the literature, the decrease in corrosion rates due to addition of inhibitor should be directly related to their surface coverage. However, studies have so far not provided any direct evidence of such a link, primarily due to limitations of conventional electrochemical analysis that have been used to investigate them. In the present work, a specially designed holder for electrochemical atomic force microscopy (EC-AFM) has been used to study the influence of a tetra-decyl-dimethyl-benzyl-ammonium inhibitor model compound on mitigation of corrosion. AFM results shows that when the bulk solution inhibitor concentration was at 0.5 CMC, partial coverage of the surface by the inhibitor film and patchy corrosion (which could lead to localized attack) of the UNS G1018 steel surface were observed by contact mode AFM imaging. When inhibitor bulk concentration was above the surface saturation value (1 CMC), full surface protection was indicated by the almost unchanged AFM topography images from 10 minutes to 4 hours exposure to the inhibited solution. The LPR results obtained with EC-AFM showed that the corrosion rates of this steel decreased as the bulk solution concentration of inhibitor in separate tests was increased from 0, 0.5 CMC to 1 CMC, while further increase of concentrations (from 1 CMC to 2 CMC) didn’t lead to any apparent reduction of general corrosion rate. Although the LPR corrosion rates at 1 CMC and 2 CMC were extremely low (0.05 - 0.1 mm/year), the values didn’t reduce to 0 under these full coverage conditions. Additional AFM tapping mode imaging results on mica indicated the formation of a porous film (a layer with ‘holes’) which is used to explain the types of adsorption layers possible and their probable influence on corrosion.