Investigations of Unsteady and Asymmetric Flow Phenomena in Continuous Casting Moulds by Advanced Simulation Techniques

Abstract

For further improvement of the continuous casting process a more detailed insight into the unsteady flow conditions in the mould is of great importance. Due to the difficulties to obtain this information directly in an operational plant, simulation techniques can be successfully used to extend the relevant knowledge. Therefore, simultaneously measurements of both, unsteady flow velocity using particle‐image‐velocimetry and mould level fluctuations using ultrasonic sensors, were carried out in physical models providing correlation between casting parameters and asymmetric flow behaviour. The numerical simulation of unsteady multiphase flow conditions shows time‐dependent varying local mould level fluctuations indicating an asymmetrical distribution across the mould. Both simulation approaches provide important information for increase in process stability, productivity and product quality.