Investigation on the Performance Improvement of the Scroll Compressor by DLC Film

Abstract

The material property of orbiting scroll surface, mainly affects the life and performance of scroll compressors. Generally, the anodic oxide film (AOF) is used in the surface treatment of the domestic orbiting scroll, which has numerous drawbacks such as poor adhesion of the film-substrate and easy wear failure. In this paper, a process producing the diamond-like carbon film (DLCF) on the surface of an orbiting scroll by unbalanced magnetron sputtering technology was proposed based on the mechanical characteristics of the scroll compressor and the surface treatment method of the orbiting scroll. The friction coefficient, microhardness, film-substrate adhesion and other performances of the AOF and DLCF were analyzed from the data measured by various test facilities. The refrigeration capacity, power and volumetric efficiency of compressors with different coatings were analyzed and compared by tests under different operating conditions with fixed values of refrigerant charge and oil content. The surface morphology of the coatings was then studied by scanning electron microscope to identify the microstructure after the operation. The results showed that a more even and dense surface was obtained by the DLCF compared with the AOF, which improved the wear resistance of the surface. The surface friction coefficient was only 0.11 as the Cr transition layer markedly enhanced the bonding strength. The DLCF displayed more properties of graphite with the thickness of only 0.73 μ m. The volumetric efficiency of the compressor under the nominal operating condition increased by 5.8%.