Investigation on the improvement of mechanical properties and surface quality of the polylactic acid (PLA) fused filament fabrication parts manufactured without and with vibrations dependent utilization

Abstract

Fused Filament Fabrication (FFF), is one of the most widely used additive manufacturing technologies today, which has been used for a variety of applications. Due to the layer-by-layer manufacturing process, FFF parts are inferior to those fabricated by traditional methods in terms of tensile properties, which is one of the most significant defects that hinder the development of this technique. In this study, a vibration was utilized during the FFF process by piezoelectric ceramics electric plates to improve the mechanical properties of the built parts and surface quality of PLA FFF parts. Subsequently, an investigation of the tensile and the surface quality of PLA FFF specimens built-in X and Z-direction fabricated individually without and with vibrations utilized has been done. Furthermore, a theoretical model has been established to predict the tensile strength and plasticity of FFF parts fabricated without and with vibrations utilized based on classical laminated plate theory, with the anisotropic and laminated characteristics taken into consideration. Young's modulus model has been established based on the laminated plate theory and flexural vibration theoretical approaches of a plate for the PLA FFF parts manufactured without and with vibrations utilized respectively. Compared with the previous models this model provides the tensile strength and plasticity of FFF parts both manufactured without and with vibrations utilized. The results indicate that the predicted tensile strength and plasticity of the PLA FFF parts manufactured with vibrations utilized have a good consistency with the experimental ones, meanwhile, vibration utilization can significantly improve the surface quality of the PLA FFF samples manufactured in the Z-direction, and the scanning electron microscopy (SEM) analysis confirmed that vibration utilization can improve the forming quality of FFF manufactured parts.