Investigation on optimal selection of multi-nozzle spray dust suppression parameters for air-operated spraying system

Abstract

To evaluate the granularity distribution pattern for multi-nozzle interference spray, the two-phase flow state inside the nozzle and the fragmentation process of the droplet particles in the eddy current field is studied, and the atomization characteristics of the multi-nozzle spray interference process is simulated based on CFD technology. The results indicate that the braking distance in the atomization field decreases with the increase of atomization pressure, and the decreasing speed is slower, in contrast, the atomizing angle increases with the rise in atomization pressure and the decrease of nozzle diameter. Compared with the single nozzle atomization field, the multi-nozzle atomization field has a more uniform distribution of droplet particles through collision, polymerization and rupture, which can achieve a better dust removal effect. By increasing the atomization pressure, the multi-nozzle interference atomization area can be formed faster, the droplet size is more refined, and the distribution is more uniform. Under the optimal parameters, practical testing indicates that the multi-nozzle air-operated atomization system makes the total dust and respirable dust concentrations at the various measuring points decrease rapidly, and the maximum suppression rates reach 95.52% and 96.84%, respectively.