Investigation of vermiculite infiltration effect on microstructural properties of thermal barrier coatings (TBCs) produced by electron beam physical vapor deposition method (EB-PVD)

Abstract

Thermal barrier coatings (TBCs) are protective coating systems that are mostly utilized to improve the thermal insulation and functional performance of gas turbine engines and other aircraft components that are both stable and movable. These coatings protect materials operating in harsh conditions from structural damage caused by corrosion, oxidation, the CaO-MgO-Al2O3-SiO2 effect (CMAS), thermal shock, volcanic ash, and vermiculite deposits at high temperatures. In this study, CoNiCrAIY metallic bond coatings were coated on Inconel 718 super alloy using a high velocity oxygen-fuel (HVOF) deposition technique. Then, single YSZ, Gd2Zr2O7 (GZ), and double YSZ/GZ based ceramic topcoats were applied to the bond coats by using the electron beam physical vapor deposition (EB-PVD) method. The produced TBC samples and the uncoated Inconel 718 superalloy substrate were subjected to vermiculite (VM) deposition at 1250 °C for 4 h, and then the coatings were characterized. To determine the phase structures, microstructural and mechanical properties of the TBCs, X-ray diffractometer (XRD), scanning electron microscopy (SEM), energy dispersive spectrometer elemental mapping analysis (EDS), stereo microscopy analyses, porosity, and hardness measurements were used. The obtained results were comparatively evaluated with the recent related studies in the literature.