Abstract

It is of major interest to ensure stable and performant microbial bioprocesses, therefore maintaining high strain robustness is one of the major future challenges in industrial microbiology. Strain robustness can be defined as the persistence of genotypic and/or phenotypic traits in a system. In this work, robustness of an engineered strain is defined as plasmid expression stability, cultivability, membrane integrity and macroscopic cell behavior and was assessed in response to implementations of sugar feeding strategies (pulses and continuous) and two plasmid stabilization systems (kanamycin resistance and Post-Segregational Killing hok/sok). Fed-batch bioreactor cultures, relevant mode to reach high cell densities and higher cell generation number, were implemented to investigate the robustness of C. necator engineered strains. Host cells bore a recombinant plasmid encoding for a plasmid expression level monitoring system, based on eGFP fluorescence quantified by flow cytometry. We first showed that well-controlled continuous feeding in comparison to a pulse-based feeding allowed a better carbon use for protein synthesis (avoiding organic acid excretion), a lower heterogeneity of the plasmid expression and a lower cell permeabilization. Moreover, the plasmid stabilization system Post-Segregational Killing hok/sok, an autonomous system independent on external addition of compounds, showed the best ability to maintain plasmid expression level stability insuring a greater population homogeneity in the culture. Therefore, in the case of engineered C. necator, the PSK system hok/sok appears to be a relevant and an efficient alternative to antibiotic resistance system for selection pressure, especially, in the case of bioprocess development for economic and environmental reasons.

Highlights

  • Ensuring phenotypic homogeneity in engineered microorganisms is of major interest to enable maintaining production yields and avoiding process instability (Binder et al 2017)

  • The results showed that this specific eGFP biosensor could be valuable to study both plasmid expression level variations under recombinant production of a molecule of interest in Cupriavidus necator and strain robustness under intensive production conditions

  • Strain robustness was defined as the ability of cells to maintain homogenous growth, production performances and plasmid expression levels, among individuals over a long period of culture and was evaluated via plasmid expression stability, cultivability, membrane integrity and macroscopic cell behavior

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Summary

Introduction

Ensuring phenotypic homogeneity in engineered microorganisms is of major interest to enable maintaining production yields and avoiding process instability (Binder et al 2017). The insertion of a recombinant plasmid generally leads to a metabolic load on host cells due to heterogeneous gene expression, plasmid maintenance and recombinant molecule production (Bentley and Quiroga 1993; Ceroni et al 2018; Glick 1995; Lv et al 2019; Million-Weaver and Camps 2014; Park et al 2018; Silva et al 2012). This means that two major biological mechanisms are competing within plasmid-bearing cells: plasmid maintenance and cell growth (Silva et al 2012). This means that cells will retain their genetic background, in particular in the case of engineered cells overproducing product of interest, and will maintain their fitness (membrane integrity, cultivability, and macroscopic behavior) in order to insure stable production

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