Abstract

In this paper, torsion extrusion (TE) process on 1050 aluminum alloy was investigated by simulation as a severe plastic deformation (SPD) method and the effects of friction coefficient, angular velocity of the rotating die and punch speed on maximum punch force were studied. A finite element (FE) model was developed to simulate the TE process via DEFORM software. The FE results were validated compared with experimental results and then the FE model was used for implementing the set of simulations designed by Taguchi’s L9 orthogonal array. Maximum punch force was determined and put into signal to noise (S/N) ratio and the analysis of variance (ANOVA) techniques to specify the importance and contribution of parameters. The results indicated that the friction coefficient has the most effect on maximum punch force and effects of the angular velocity and punch speed are not sensible. Results analysis represented that maximum punch force enhances by increasing the friction coefficient. Moreover, friction coefficient of 0.18, angular velocity of 0.11 rad/s and punch speed of 0.2 mm/s lead to the minimum punch force.

Full Text
Paper version not known

Talk to us

Join us for a 30 min session where you can share your feedback and ask us any queries you have

Schedule a call

Disclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.