Abstract
In this study, characterization of cast iron break shoes used in locomotives and the effect of BN addition and BN addition on microstructure and mechanical properties by using powder metallurgy (PM) method by adhering to the chemical composition of cast iron break shoes were investigated. In this context, cast iron sabers were chemically analyzed and all elements were supplied in powder form, and then BN added powder compositions were produced by cold and hot pressing technique. A total of 4 different compositions were created without BN, with 0.25, 0.5 and 1 % BN addition. Cold pressing was made in a steel mold with a diameter of 10 mm under 700 MPa pressure under room conditions. Hot pressing was carried out in a graphite mold with a diameter of 15 mm in an argon atmosphere under a pressure of 45 MPa at a temperature of 900 °C. Then the cold and hot pressed samples were sintered at 1 200 °C for 2 hours in argon atmosphere. Density measurement of the produced compositions, microstructure examination, micro hardness measurement were made. Generally, in density measurements, the densities of the samples subjected to hot pressing were higher than the cold pressing process. The hardness value decreased in parallel with the addition of BN. Keywords: Brake shoe; powder metallurgy; microstructure; mechanical properties
Highlights
Brakes; Used in railway vehicles to slow down, control acceleration or to keep them stable when parked
The first railway vehicles with braking systems were small freight cars running on rails in mines
Characterization of cast iron break shoes used in locomotives and the effect of BN addition and BN addition on microstructure and mechanical properties by using powder metallurgy (PM) method by adhering to the chemical composition of cast iron break shoes were investigated
Summary
Brakes; Used in railway vehicles to slow down, control acceleration (downhill) or to keep them stable when parked. Miners used a lever system to push a wooden block against the wheel Such manual brakes were insufficient as the mass and speed of the railroad vehicle increased. Break shoes are made of cast iron or composite material according to special manufacturing instructions. They should be softer than the wheel material. K and LL type break shoe has been developed in the last 10 years and is manufactured from composite material. Most of the PM pieces have a porous structure This makes the PM method ideal for making self-lubricating bearings in which the surface-bound pores of the parts are impregnated with oil.
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