Investigation of tensile and flexural properties of kenaf fiber-reinforced acrylonitrile butadiene styrene composites fabricated by fused deposition modeling

Abstract

Employment of natural fiber for the filament of fused deposition modeling (FDM) can be found in numerous studies from different areas. However, the presence of fiber such as kenaf in polymer filament could cause mechanical properties degradation with regard to the fiber loading owing to low compatibility between natural fiber and polymer matrix. Therefore, this study aims to study the mechanical properties of three-dimensional (3D)-printed structures of composites specimens with varying volume percentages of kenaf fiber. From the tensile and flexural testings, the findings revealed decrements in the tensile strength and modulus of kenaf fiber-reinforced ABS (KRABS) composites from 0 to 5% contents of kenaf fiber which were 23.20 to 11.48 MPa and 328.17 to 184.48 MPa, respectively. The raising amount of kenaf fiber at 5 to 10% raised the tensile strength and modulus from 11.48 to 18.59 MPa and 184.48 to 275.58 MPa, respectively. Flexural strength and modulus of KRABS composites were decreased at to 5% from 40.56 to 26.48 MPa and 113.05 to 60 MPa, respectively. With further kenaf fiber addition from 5 to 10%, the flexural strength and modulus were increased from 26.48 to 32.64 MPa and 60 to 88.46 MPa, respectively. These results were supported by the finding from the morphological analysis, where the presence of porosity and fiber pull out implied the poor interfacial bonding between kenaf fiber and ABS matrix. This study has successfully demonstrated the tensile and flexural performances of different volume percentages of KRABS composites filament for FDM through experimental research.