Investigation of Oxidation and Counter-Oxidation in a One-Quarter Circular Geometry due to Shadow Corrosion

Abstract

To optimize fission fuel and protect cladding integrity, this work investigates shadow corrosion in a one-fourth circular electrode geometry. The anodic corrosion of Zircaloy-2 (Zry-2) was investigated in a circular geometry electrode configuration under reactor operating conditions. The impact of gamma and neutron radiations on water conductivity and shadow corrosion was examined under two different cathodes. This work also investigates the effect of current exchange density and the cathodic Tafel coefficient on the cathodic current. Using COMSOL Multiphysics 5.2, the Laplace equation was solved to obtain the electrostatic potential and current density distributions in the studied domain. When the distance d between the anode (Zry-2) and cathode (platinum/nickel) is ≤0.5 mm, it was observed that a uniform oxide layer of thickness 20 µm grew on the smooth internal surface of Zry-2 for corrosion lasting 1166 h. When d > 0.5 mm, the oxide thickness falls in a manner dictated by the degree of dissociation α of the electrolyte. At a cladding gap of 0.08 mm, a radiation-enhanced uniform corrosion rate of 2.405 10−1 mmpy was obtained for Zry-2. This value is 142 times greater than that obtained at room temperature in the absence of radiation. It was also observed that the corrosion rate falls at higher cladding gaps, and the rate of change depends on the degree of dissociation. Other phenomena such as the dynamics of shadow corrosion under varying electrode separation and electrolyte conductivities, as well as extensive evaluation of critical fuel cladding parameters, are presented in this work.