Investigation into the fracture behavior of ZK60 Mg alloy rolling sheet under different stress triaxiality

Abstract

In order to investigate the fracture behavior of the ZK60 Mg alloy rolling under different stress triaxiality, the different nominal stress triaxiality samples were well-designed, and the in-situ DIC tensile tests were carried out. The finite element method (FEM) model was validated by experimental results and the stress triaxiality evolution of samples was determined by modeling. The fracture strain of the ZK60 Mg alloy was non-monotonic with the nominal stress triaxiality increase and the best deformation performance of the central hole sample was indicated via the experimental and modeling results. The low stress triaxiality gradient of the central hole sample led to better deformation performance in terms of the macroscopic mechanical response. The transformation of the fracture mechanism from shear transgranular fracture to intergranular fracture and then to transgranular fracture during the stress triaxiality increased from 0 to 2/3 and was revealed via scanning electron microscope (SEM) characterization and FEM modeling. To further confirm the above fracture mechanism, X-ray computed tomography (XCT) was carried out to characterize the micro damage volume fraction and morphology. Due to the transgranular fracture induced by the high stress triaxiality at the initial fracture position of the central hole sample, the micro damage was smaller, delaying the fracture failure and achieving higher strain.