Investigating mass transfer coefficients in lean methane combustion reaction through the morphological and geometric analysis of structured open cell foam catalysts

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In this work, we characterized ceramic open cell foams made of zirconia, silicon carbide and alumina of different nominal pore densities (30–45 ppi) using X-ray computed microtomography. This technique allowed the comprehensive and quantitative extraction of morphological and geometrical characteristics of the structures (pore size, strut diameter and length, node diameter, open porosity and specific geometrical surface area). An empirical model was proposed to determine the specific surface area from parameters easily accessible with standard laboratory equipment. Moreover, lean CH4 combustion tests were performed on ceramic foams coated with PdO/Co3O4 at 3 wt%. Mass transfer coefficients of the foams were measured by monitoring the oxidation reaction under diffusional control conditions. We derived a dimensionless correlation of the type Sh = A∙Rem∙Sc1/3. Finally, the pressure drop across the foams as a function of surface velocity was evaluated and compared with various experimental data and models available in the literature.