Abstract

This paper investigates the orientation-dependent characteristics of pure zinc under localized loading using nanoindentation experiments and crystal plasticity finite element (CPFEM) simulations. Nanoindentation experiments on different grain orientations exhibited distinct load–depth responses. Atomic force microscopy revealed two-fold unsymmetrical material pile-up patterns. Obtaining crystal plasticity model parameters usually requires time-consuming micromechanical tests. Inverse analysis using experimental and simulated loading–unloading nanoindentation curves of individual grains is commonly used, however the solution to the inverse identification problem is not necessarily unique. In this study, an approach is presented allowing the identification of CPFEM constitutive parameters from nanoindentation curves and residual topographies. The proposed approach combines the response surface methodology together with a genetic algorithm to determine an optimal set of parameters. The CPFEM simulations corroborate with measured nanoindentation curves and residual profiles and reveal the evolution of deformation activity underneath the indenter.

Highlights

  • Zinc metal has several characteristics that make it a well-suited corrosion protective coating for iron and steel products [1,2]

  • In previous works [55,56], we have developed a crystal plasticity model to determine the critical resolved shear stresses and hardening parameters for the observed deformation mechanisms in pure zinc based on the solution of an inverse problem, in which we coupled

  • We carried out nanoindentation teststests withled a sphero-conical tip ondepth grainscurves of difand residual imprint images, acquiredThese by atomic (AFM)depth in contact mode, ferent crystallographic orientations

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Summary

Introduction

Zinc metal has several characteristics that make it a well-suited corrosion protective coating for iron and steel products [1,2]. Its high corrosion resistance in different environment conditions accounts for its successful use as a protective coating on a variety of products and in many exposure conditions, especially in automotive and building applications [3,4,5]. The unit cell of the HCP lattice is a hexagonal prism which has two hexagonal bases with sides of length a and height c. The HCP unit cell can be imagined as a hexagonal prism with an atom on each vertex, and three atoms in the center. The plastic deformation modes are basal, prismatic, and pyramidal slip systems and compression twinning. The basal glideBh ai {0001}h1120i is the easiest deformation mode, followed by the pyramidal π2hc + ai 1122 h112 3i slip system [8,9,10,11,12]

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