Interstage transmission and differential analysis of pressure fluctuations in multistage centrifugal pump-as-turbine

Abstract

Pumps as turbines (PATs) are used in petroleum and chemical industries to recover high-pressure residual energy. Multistage PATs allow for a wider energy recovery interval and wider range of applications. However, because multistage centrifugal pumps were not originally designed for turbine conditions, complex pressure fluctuations occur, impacting the stable operation and performance of multistage PAT. Pressure fluctuation is essentially a wave, and by analogy with the wave intensity definition, pressure fluctuations were quantified using the pressure wave energy flow density, and the pressure fluctuation patterns at different stages were investigated. The findings reveal significant differences in the intensity of pressure fluctuations at different locations within the multistage PAT. Specifically, the pressure fluctuation intensity is significantly higher from the second to the final stage, compared to the first stage. The difference in inlet flow conditions is the main reason for this difference in pressure fluctuations between stages. The inlet inflow from the second to the final stage is subject to rotational effects that exacerbate the difference in pressure fluctuation intensity between stages. Pressure fluctuations are found to be negatively related to the distance from the source of fluctuations and positively related to the flow state. Different flow conditions and interaction regions of the impeller affect the distribution of pressure fluctuation intensity and the distribution of pressure fluctuation energy across different frequency domains within the guide vanes. The main source of fluctuations in the shaft frequency and four times the shaft frequency is the impeller inlet interaction region, whereas the fluctuations in the blade passing frequency originate from the impeller outlet interaction region. This paper provides a reference for improving the stable operation of multistage PATs.